Messer Cutting & Welding K4 Operations Instructions download pdf (Page 3)

Table of contents Page

Contents/1

Safety instructions..............................................................................................................................S/1

For your safety............................................................................................................................S/1

Transportation and installation ...................................................................................................S/4

Notes on the use of these operating instructions .......................................................................S/5

1 Technical data........................................................................................................................... 1/1

1.1 WEGA series ................................................................................................................... 1/1

1.2 WEGA DRIVE 4 WF case................................................................................................ 1/2

2 Description of the system components................................................................................. 2/1

2.1 System overview .............................................................................................................. 2/1

2.2 The welding current sources ........................................................................................... 2/2

2.2.1 WEGA 250 - 600 welding machine range (front view) + WF case ........................ 2/2

2.2.2 WEGA 250 - 600 welding machine range (rear view) + WF case......................... 2/4

2.2.3 WEGA 400 MIG E with electronic choke ............................................................... 2/6

2.3 Controls ............................................................................................................................ 2/7

2.3.1 “PROGRAM” M200 control .................................................................................... 2/7

2.3.2 M100 control .......................................................................................................... 2/9

2.4 Voltmeter / ammeter displays......................................................................................... 2/10

2.4.1 M210: digital V / A meter with preset and hold function (option for M200).......... 2/10

2.4.2 M110: digital V / A meter with hold function (option for M100+M200)................. 2/11

2.5 The remote controls (optional) ....................................................................................... 2/11

2.5.1 Manual remote control (optional) ......................................................................... 2/11

2.5.2 Remote control on the welding torch (optional, in preparation) ........................... 2/11

2.6 Mechanised welding interface (optional, only in combination with M200) ..................... 2/11

3 Description of M100 / M110 control........................................................................................ 3/1

3.1 Description of M100 control ............................................................................................. 3/1

3.1.1 Adjusting the operating point ................................................................................. 3/1

3.1.2 Selection of operating modes ................................................................................ 3/2

3.1.3 Choke tapping........................................................................................................ 3/2

3.1.4 Settings for the electronic choke (WEGA 400 MIG E only) ................................... 3/2

3.2 V / A meter with hold function M110 (optional) ................................................................ 3/2

3.2.1 Display of actual values during and after welding.................................................. 3/2

3.3 Setting other welding parameters......................................................................................... 3/3

3.3.1 Wire burn-back....................................................................................................... 3/3

3.3.2 Gas post-flow time ................................................................................................. 3/3

3.3.3 Current-less gas test.............................................................................................. 3/3

3.3.4 Inching the wire electrode...................................................................................... 3/3

3.3.5 Wire creep.............................................................................................................. 3/3

3.4 Function sequence in operating modes ........................................................................... 3/4

3.4.1 Explanation of signs and functions ........................................................................ 3/4

3.4.2 Non-latched MIG function sequence...................................................................... 3/5

3.4.3 Latched MIG function sequence ............................................................................ 3/6

3.4.4 MIG spot welding function sequence..................................................................... 3/7

3.4.5 MIG interval function sequence ............................................................................. 3/8

1 2 3 4 5 6 7 8 ... 89 90

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Messer Cutting & Welding K4 Operations Instructions Page 3

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